
Manufacturing Plant Cooling
Project Overview
This critical industrial refrigeration project involved designing and installing a comprehensive cooling solution for a large-scale food processing facility. The client required HACCP-compliant temperature control systems with built-in redundancy to protect their valuable inventory.
Our team engineered a custom solution featuring dual-compressor systems, advanced process controls, and 24/7 remote monitoring capabilities. The project was completed in phases during scheduled production downtimes to avoid any disruption to operations.
Critical Requirements
Food processing facilities require specialized HVAC systems that meet strict HACCP, FDA, and CFIA regulations. Our team has extensive experience in designing systems that meet these demanding standards.
The Challenge
- 1Strict temperature requirements for food safety compliance
- 224/7 production schedule requiring zero downtime
- 3Existing ammonia-based system nearing end of life
- 4High humidity control requirements for product quality
- 5Need for redundant systems to prevent inventory loss
Our Solution
Redundant Cooling Systems
Installed dual compressor systems with automatic failover to ensure continuous operation even during maintenance.
Precision Temperature Control
Advanced PLC-based controls maintaining ±0.5°F temperature accuracy across all production zones.
Process Ventilation
High-volume air handling systems with HEPA filtration to maintain clean room standards.
Remote Monitoring System
24/7 cloud-based monitoring with instant alerts for temperature deviations or equipment issues.
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Project Results
Measurable impact delivered
"The new refrigeration system has been transformational for our operations. The redundant design gives us peace of mind, and the energy savings have significantly improved our bottom line. Quantum HVAC understood our industry's unique requirements from day one."